Forged for Mission.Built for Impact.
Forged in Steel. Built in Composites. Powered by AI.
We build what others won't. Tactical systems. Drone platforms. AI-forged hardware. American-made.
CNC Machining • Composite Injection Molding • Software Development • Hardware Integration • Aerospace Parts
MACHINES HOT. ORDERS ONLINE.
THERMAL SCANNERS ACTIVE • TARGETING SYSTEMS ENGAGED
CORE CAPABILITIES
CNC Machining
Precision 5-axis CNC machining with aerospace tolerances for complex geometries.
±0.0001" tolerance • Titanium & exotic alloys • 24/7 operation
Composite Injection Molding
Advanced composite materials for lightweight, high-strength applications.
Carbon fiber composites • High-temp polymers • Rapid prototyping
Software Development
Custom software solutions for manufacturing control and system integration.
Embedded systems • Real-time control • Data analytics
Hardware Integration
Complete system integration combining precision hardware with intelligent software.
IoT connectivity • Sensor integration • System optimization
Aerospace Parts
Space-grade precision components for aerospace platforms and drone systems.
Space-qualified materials • Vacuum testing • Mission-critical
NOW ACCEPTING CNC & COMPOSITE
MANUFACTURING PROJECTS
Inquire for private or contract work.
AEROSPACE & DRONE SYSTEMS
We produce structural and thermal components for high-altitude, low-orbit, re-entry platforms, and complete drone manufacturing from racing quads to tactical UAVs.
Drone & UAV Systems
Carbon Fiber Frames, Custom Flight Controllers, Payload Integration
Complete drone manufacturing from racing quads to tactical surveillance platforms. Custom airframes, flight controllers, and mission-specific payloads.
Space-Grade Precision Machining
±0.00005" Tolerances, Inconel/Titanium, Vacuum-Compatible
Ultra-precision CNC machining for space-qualified components. Aerospace tolerances with exotic materials for extreme environment applications.
Structural Components
Titanium, Carbon Fiber, Aerospace Aluminum
High-altitude airframe parts, wing assemblies, and load-bearing structures for aerospace platforms and drone systems.
Thermal Protection
Ceramic Matrix Composites, Refractory Metals
Re-entry heat shields, thermal barriers, and temperature-resistant housing for extreme environments and high-performance drones.
Avionics Enclosures
RF Shielding, Vibration Dampening
EMI-shielded housings, sensor mounts, and electronic component protection for space-grade systems and advanced drone platforms.
Satellite Components
Space-Qualified Materials, Vacuum Testing
Solar panel mounts, antenna assemblies, and precision mechanisms for low-orbit operations and satellite-connected drone networks.
DRONE & AEROSPACE MANUFACTURING
From concept to flight. Our drone and aerospace components meet the most demanding specifications for racing, commercial, defense, and space applications.
WHAT WE BUILD
We don't prototype — we build to deploy. From drone systems to space-grade precision manufacturing, ForgeLab delivers end-use tactical systems ready for war.
Drone & UAV Manufacturing
Carbon Fiber, Custom Electronics
Complete drone systems from racing quads to tactical surveillance platforms. Custom airframes, flight controllers, and mission payloads.
Space-Grade Precision Machining
Inconel, Titanium, Exotic Alloys
Ultra-precision CNC machining for space-qualified components. Aerospace tolerances with exotic materials for extreme environment applications.
CNC Machining
Aluminum, Steel, Polycarbonate
Precision-cut tactical components with aerospace tolerances. From prototype to production runs.
Composite Injection Molding
Nylon, Carbon-Glass Blend
High-strength composite parts for weight-critical applications. Built for battlefield durability.
Embedded Systems & AI Firmware
Custom Silicon Integration
Smart manufacturing control systems with AI-driven optimization and real-time diagnostics.
Hardware/Software Integration
Tactical Platform Systems
Complete system integration for defense platforms. Hardware meets software at the edge.
Weapon Innovation & Invention
Advanced Materials & Electronics
Next-generation weapon system development from concept to prototype. Revolutionary designs that redefine tactical capabilities and battlefield effectiveness.
⚡ REVOLUTIONARY CONCEPTS • PATENT PENDING
Experimental Defense Components
By Request Only
Classified development projects for next-generation tactical systems. ITAR-controlled access.
⚠️ CLASSIFIED ACCESS REQUIRED
Firearms & Weapons Design
Classified Materials & Specifications
Custom firearms design, tactical weapon systems, and specialized ordnance development. Full-spectrum design services from concept to production-ready blueprints.
⚠️ FFL-07/SOT-2 REQUIRED • ITAR CONTROLLED
AI-Powered Fabrication. Future-Ready Hardware.
Integrating AI, embedded systems, and advanced microelectronics into physical systems. From rapid prototyping to intelligent combat-grade infrastructure — ForgeLab bridges code, silicon, and steel.
CODE | CIRCUIT | CHASSIS
NEXT FRONTIERS
Positioned for the AI+Defense era.
AI-Integrated Hardware
On-device inference, edge control.
Power-Dense Systems
Composite enclosures, thermals.
Semiconductor-Adjacent Builds
Mounts, testbed frames, enclosures.
THE MISSION
We exist to out-build, out-think, and out-engineer the competition.
OUT-BUILD
Advanced manufacturing at the speed of innovation
OUT-THINK
Innovative solutions that anticipate future challenges
OUT-ENGINEER
Tactical systems that excel in competitive environments
Core Manufacturing Services
From concept to production, we deliver precision manufacturing solutions for defense, aerospace, and commercial applications.
Ready to Start Your Project?
Whether you're a startup with a breakthrough design or an established company needing precision manufacturing, we're here to bring your vision to reality.
MARKET DOMINANCE
Positioned to serve defense, space, aerospace, and commercial markets with a ~$410–500B addressable market.
~$410–500B MARKET
Combined manufacturing markets including CNC, 3D printing, injection molding, and space manufacturing
SBIR/STTR READY
Primed for government contracts through DIU, AFWERX, and NASA programs
FIRST MOVER
Filling critical gaps in domestic rapid prototyping and agile manufacturing
INDUSTRY LEADERSHIP
ForgeLab delivers end-to-end manufacturing excellence across defense, space, aerospace, and commercial sectors with unmatched precision and speed.
Estimates based on current global market data (2023–2024), not projections or inflated TAMs. Sources: Grand View Research, Protolabs, McKinsey.
TACTICAL ROADMAP
Four phases to American manufacturing dominance. Executed with military precision. Launch window: Q3 2025.
TACTICAL DEPLOYMENT
- Facility activation
- Equipment installation
- Security clearance
- Initial contracts
OPERATIONAL READINESS
- Acquire FFL07 - SOT 2
- Commercial production
- ITAR compliance
- Quality certification
SCALE & DOMINATE
- Contract manufacturing
- R&D expansion
- LE pilot programs
- Team scaling
MARKET CAPTURE
- SBIR applications
- NASA partnerships
- Phase II funding
- National expansion
TARGETS ACQUIRED:
YOU BUILD. WE FORGE.
Defense Contracts. Private Builds. Mission-Grade Output.
Accepting select private & government contracts